PetrochemicalGlobal Process Optimization & Control
Providing holistic optimization control and dynamic tuning for chemical processes and equipment safety — achieving autonomous decision-making and continuous optimization.
Industry Pain Points
Strongly Coupled Multi-variable Interactions
Process parameters like temperature, pressure, flow, and composition are highly coupled — traditional PID cannot achieve global optimum control.
Frequent Operating Condition Changes
Feedstock quality changes, load adjustments, and seasonal shifts cause frequent condition changes requiring continuous strategy adaptation.
Reliance on Operational Experience
Critical process sections depend heavily on experienced operators — staff turnover may lead to degraded operational performance.
High Energy Consumption
High-energy equipment like furnaces and distillation columns lack intelligent tuning — significant potential for energy efficiency improvement.
Strict Safety Constraints
Chemical processes involve high temperature, high pressure, and flammable/explosive media — control strategies must strictly comply with safety boundaries.
Traditional Optimization Limitations
APC/MPC model maintenance costs are high; performance degrades quickly after model mismatch, making long-term stable operation difficult.
Our Approach
Regardless of multi-variable coupling and frequent condition changes, achieve globally optimal plant operation through direct intervention in underlying control with adaptive feedback.
Distillation Column Intelligence
Multi-objective optimization of product quality, energy consumption, and operational smoothness around temperature-pressure coupling, composition fluctuation, and condition disturbances — learning directly in real environments without simulation.
Reactor Optimization Control
Real-time optimization of operational parameters for key metrics like reaction temperature, catalyst activity, and conversion rate — improving product yield and selectivity.
Furnace Combustion Optimization
Intelligent adjustment of air-fuel ratio, flue gas oxygen content, and other parameters — reducing fuel consumption and pollutant emissions while maintaining heating performance.
Plant-wide Energy Optimization
From single-unit optimization to plant-level energy balance and dispatch optimization — achieving systematic improvements in comprehensive energy efficiency.
Engineering & Business Value
Break Through Process Industry Efficiency Bottlenecks
Move beyond manual intervention and empiricism — deploy intelligent autonomous control built for the future.